Toolfusion® 1A/ 1B is a two part, low viscosity epoxy infusion resin designed to produce prepreg quality, high temperature moulds at a fraction of the cost. Standard infusion vacuum bagging is all that is required to produce autoclave quality laminates. Toolfusion® 1A/ 1B requires room temperature master models and patterns further reducing the cost of composite tooling.
| Material type | Epoxy |
| Colour | Black : Amber (A : B) |
| Mix ratio by weight | 100 : 20 (A : B) |
| Pot life | 75 minutes (100 g at 22°C) |
| Viscosity (mixed) | 600 cps at 22°C |
| Density | 1.15 g/cm3 |
| Service temperature | 191°C |
| Hardness | 88 Shore D |
| Shelf life | 12 months from date of shipment when stored in original packaging at 22°C |
| Packaging Part A | Packaging Part B | Weight Part A | Weight Part B |
|---|---|---|---|
| 5 gallons | 1 gallon | 40 lbs (18 kg) | 8 lbs (3.6 kg) |
| 1 drum | 3 x 5 gallons | 500 lbs (225 kg) | 3 x 35 lbs (15.9 kg) |
• Part A and Part B are sold separately. Volume per container is dependent on weight.
Suggested initial cure:
• Cure the laminate/ tool on the pattern under full vacuum at room temperature until resin has gelled. If the
pattern is temperature capable, place in oven overnight at 60-65°C. Remove from oven and attach backup
structure if required.
• Demould from pattern and proceed with suggested post cure.
Room temperature cure for shop temperatures over 22°C:
• Cure the laminate/ tool to a pattern under full vacuum for a minimum of 24 hours. Attach proper backup
structure (if required).
• Carefully demould and place tool in cold oven and raise temperature to 38-48°C. Use a maximum of
1.5°C/ minute for all heat up rates.
• Dwell at this temperature for 4 hours then raise to 60-65°C.
• Dwell at this temperature for 4 hours before continuing with suggested post cure.
Room temperature cure for shop temperatures under 22°C:
• Place pattern with laminate/ tool under full vacuum in an oven, or tent the pattern and use space heaters
to raise the temperature to 27-38°C and dwell overnight or 10 to 12 hours. Attach proper backup structure
(if required).
• Carefully demould laminate/ tool from pattern and place tool in cold oven and raise temperature to 38-49°C.
Use a maximum of 1.5°C/ minute for all heat up rates.
• Dwell at this temperature for 4 hours then raise to 60-65°C.
• Dwell at this temperature for 4 hours before continuing with suggested post cure.
• Laminate/ mould achieves a complete room temperature cure in 5-7 days at a minimum temperature of 22°C.
Free standing post cure instructions (for use after initial cure):
• 2 hours at 93°C, 2 hours at 121°C, 2 hours at 149°C, 2 hours at 177°C, 2 hours at 191°C.
Note: Toolfusion 1A may be ordered in natural colour, minimums may apply.
• Cure the laminate/ tool on the pattern under full vacuum at room temperature until resin has gelled. If the
pattern is temperature capable, place in oven overnight at 60-65°C. Remove from oven and attach backup
structure if required.
• Demould from pattern and proceed with suggested post cure.
Room temperature cure for shop temperatures over 22°C:
• Cure the laminate/ tool to a pattern under full vacuum for a minimum of 24 hours. Attach proper backup
structure (if required).
• Carefully demould and place tool in cold oven and raise temperature to 38-48°C. Use a maximum of
1.5°C/ minute for all heat up rates.
• Dwell at this temperature for 4 hours then raise to 60-65°C.
• Dwell at this temperature for 4 hours before continuing with suggested post cure.
Room temperature cure for shop temperatures under 22°C:
• Place pattern with laminate/ tool under full vacuum in an oven, or tent the pattern and use space heaters
to raise the temperature to 27-38°C and dwell overnight or 10 to 12 hours. Attach proper backup structure
(if required).
• Carefully demould laminate/ tool from pattern and place tool in cold oven and raise temperature to 38-49°C.
Use a maximum of 1.5°C/ minute for all heat up rates.
• Dwell at this temperature for 4 hours then raise to 60-65°C.
• Dwell at this temperature for 4 hours before continuing with suggested post cure.
• Laminate/ mould achieves a complete room temperature cure in 5-7 days at a minimum temperature of 22°C.
Free standing post cure instructions (for use after initial cure):
• 2 hours at 93°C, 2 hours at 121°C, 2 hours at 149°C, 2 hours at 177°C, 2 hours at 191°C.
Note: Toolfusion 1A may be ordered in natural colour, minimums may apply.
Last updated : 2022-02-18
As the conditions or methods of use, including storage, are beyond our control, Airtech International, Inc. does not assume responsibility for the performance of this material for any particular use. The material is sold "as is". Airtech International, Inc. disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. Any translation is provided for your convenience only. The official language is English and the official law is California, USA.
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